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INDIA FRONT · ECONOMIC FRAMEWORKS

The Steel Route–Resource Recalculation

An auditable scenario method for examining how a different steelmaking mix changes demand for raw materials, energy and supporting infrastructure.

India Front · Scenario accounting

Change the route. Recalculate the resources.

A five-percentage-point shift from BOF to EAF, holding illustrative crude-steel production constant at 531 million tonnes.

Steelmaking shares

531 Mt in each scenario

Draft-policy base

Illustrative alternative

BOFEAFIF

Illustrative change · not a policy forecast

−26.55

Mt BOF

+26.55

Mt EAF

0

Mt output change

These figures describe crude-steel production by route. Coal-, gas- or hydrogen-based DRI supplies iron units to subsequent steelmaking; it is not additional crude-steel output.

What determines the resource change?

Demand = route output × process-specific requirement, summed across balanced processes.

01 · Metallic charges

Scrap, hot metal and DRI inputs by receiving steelmaking route

02 · Process coefficients

Ore, coal, electricity and hydrogen requirements per defined process unit

03 · Feasible supply

Scrap quality, availability and ironmaking-process constraints

04 · Infrastructure

Power, hydrogen, freight, beneficiation and import requirements

Resource impact: not yet calculable.

Route shares alone do not establish ore or coal savings, additional electricity demand, hydrogen requirements or emissions changes. Missing coefficients remain unknown, not zero.

Original India Front scenario method. The base shares and output derive from draft-policy assumptions cited in the accompanying analysis. The alternative is an illustrative sensitivity, not an adopted steelmaking pathway.

India's draft National Steel Policy 2047 specified a production ambition and an indicative resource table. It also envisaged technological changes over the intervening decades, including scrap use, hydrogen-based direct reduced iron (DRI) and carbon capture. A credible resource plan carries its assumptions forward as technology routes, feedstock requirements and production shares are revised.

The method measures the resource consequences of a changed production route and identifies the coefficients needed to calculate them. It is not a forecast of India's 2047 route mix.

1. Fix the accounting boundary

Record the steel output being modelled, its reference year, material units and the separation between crude-steel routes and ironmaking inputs. Blast furnace/basic oxygen furnace (BF–BOF), electric arc furnace (EAF) and induction furnace (IF) are steelmaking categories. Coal-based DRI and hydrogen-based DRI are alternative ways of making iron units used in subsequent steelmaking. They must not be counted as additional crude-steel production alongside the EAF/IF output they feed.

Record

Crude-steel output

Required input

Tonnes produced, not nameplate capacity; year and scope

Record

Steelmaking route split

Required input

BF–BOF, EAF, IF shares summing to the modeled output

Record

Metallic charge

Required input

Scrap, hot metal and DRI consumption by receiving route

Record

DRI technology split

Required input

Coal-based, gas-based or hydrogen-based iron units, where supported

Record

Coefficients

Required input

Ore, coal, scrap, electricity and hydrogen per defined unit, with source and technology assumptions

Record

Infrastructure

Required input

Freight, beneficiation, electricity, hydrogen and other constraints linked to the scenario

2. Recalculate each production route

For a material m, define scenario demand as:

Dₘ = Σᵣ (Qᵣ × cₘ,ᵣ)

Here Qᵣ is the actual or projected output of a defined production process r; cₘ,ᵣ is its material or energy requirement per unit; and Dₘ is the resulting demand for m over the same period. Where two processes feed one another, first balance their internal transfers to avoid double-counting.

The method compares a base route mix with an alternative route mix and reports ΔDₘ = Dₘ(alternative) − Dₘ(base) for every relevant input. Net electricity demand requires the sum of changes across all affected processes. Material-quality requirements also affect usable ore and scrap fractions.

3. A deliberately limited worked application

The original Upfront reports that the draft policy's Annexure II-B uses 55% BOF, 30% EAF and 15% IF in an indicative 2047 steelmaking mix. The same article records 531 million tonnes of intended crude-steel production and a discussion of DRI, coal and future route shifts. These are draft-policy assumptions as presented in October 2026, not settled forecasts.

Consider an explicitly illustrative sensitivity case in which five percentage points of crude-steel production shift from BOF to EAF, while total output remains constant. At 531 million tonnes, that represents 26.55 million tonnes of output changing route. Its resource consequences cannot be calculated from route shares alone. The modeller must supply comparable charge mixtures, scrap availability, DRI requirements, quality losses and electricity coefficients for both routes.

No claim about resulting tonnes of ore saved, tonnes of coal avoided or hydrogen required is defensible until those inputs are verified. The worksheet records missing, not zero.

4. A decision record for each scenario

Test

Crude-steel output and year

Base case

Stated and sourced

Alternative case

Same boundary

Status

Comparable / not comparable

Test

Route shares and metal inputs

Base case

Specified

Alternative case

Specified

Status

Balanced / unresolved

Test

Ore and coal coefficients

Base case

Source identified

Alternative case

Source identified

Status

Verified / assumed / missing

Test

Scrap quality and availability

Base case

Stated

Alternative case

Stated

Status

Feasible / conditional

Test

Electricity and hydrogen

Base case

Stated

Alternative case

Stated

Status

Grid/fuel requirements established / unknown

Test

Logistics and imports

Base case

Routes and quantities

Alternative case

Changed requirements

Status

Evaluated / pending

Test

Emissions

Base case

Defined method and scope

Alternative case

Same method and scope

Status

Comparable / unsupported

The reviewer records the highest-consequence missing assumption and its evidence owner. Where supporting scrap or electricity supply lacks a deliverable basis, classify the scenario as conditional. Modelled savings are not achieved output.

5. Decision authority and limits

The Ministry of Steel can maintain policy scenarios; steelmakers choose and finance plant technology subject to applicable approvals. Ore, rail, power and port authorities hold separate infrastructure decisions. A national resource review must identify those separate infrastructure authorities and the decisions each controls.

This Framework does not repair every inconsistency in the draft policy or create a numerical decarbonisation pathway from incomplete coefficients. It makes each technological assumption visible enough to be revised and compared when evidence changes.

Source and further reading

Originating analysis: India's 2047 Steel Goals Need a Route-Sensitive Resource Plan, Rishi Vora, 12 October 2026. Related Issue Hub: Issue 4 — The Execution Gap.

Status: Original INDIA FRONT scenario method. The figures quoted above belong to a draft policy as reported in the source article. The illustrative route shift is a mathematical example, not an adopted steel pathway.